Dr. Bastian Schäfer

  • Institut für Fahrzeugsystemtechnik
    Institutsteil für Leichtbau
    Rintheimer Querallee 2, Geb. 70.04
    76131 Karlsruhe

Research Focus

  • Forming Simulation of continuous-fibre reinforced composite components
  • Development of a 3D-Solid-Shell-User-Element for describing the compaction behaviour during forming

Publications


2026
Journal Articles
Predictive simulation of localized defects in Non-Crimp Fabric forming: A mesoscopic finite element approach with explicit stitching representation
Zheng, R.; Schäfer, B.; Platzer, A.; Colmars, J.; Kärger, L.; Naouar, N.
2026. Composites Part B: Engineering, 318, 113656. doi:10.1016/j.compositesb.2026.113656
Accounting for roving slippage in the macroscopic forming simulation of unidirectional non-crimp fabrics
Wank, J. P.; Schäfer, B.; Kärger, L.
2026. Composites Part A: Applied Science and Manufacturing, 206, 109746. doi:10.1016/j.compositesa.2026.109746
Characterizing and modelling the time-dependent compaction response of an infiltrated binder-stabilized unidirectional non-crimp fabric
Portela, R. M.; Schäfer, B.; Kärger, L.; de Faria, A. R.; Montesano, J.
2026. Composites Part A: Applied Science and Manufacturing, 204, Art.Nr: 109643. doi:10.1016/j.compositesa.2026.109643
Effect of loading rate, viscosity, and binder activation on the bending response of an infiltrated UD-NCF
Portela, R. M.; Schäfer, B.; Kärger, L.; Faria, A. R. de; Montesano, J.
2026. Composites Part A: Applied Science and Manufacturing, 200, 109347. doi:10.1016/j.compositesa.2025.109347
2025
Journal Articles
3D solid-shell element for macroscopic composite forming simulation enabling thickness prediction
Schäfer, B.; Mitsch, J.; Kärger, L.
2025. Composites Part A: Applied Science and Manufacturing, 199, 109162. doi:10.1016/j.compositesa.2025.109162
Conference Papers
Capabilities and limitations of pure-shear based macroscopic forming simulations for 0°/90° biaxial non-crimp fabrics
Schäfer, B.; Dörr, D.; Naouar, N.; Wank, J. P.; Kärger, L.
2025. Material Forming: The 28th International ESAFORM Conference on Material Forming - ESAFORM 2025, Paestum, Italy, 7-9 May, 2025. Ed.: C. Pierpaolo, 554–563, Materials Research Forum LLC. doi:10.21741/9781644903599-60
Prediction quality of macroscopic forming simulation of non-crimp fabrics for aerospace applications
WANK, J. P.; Haas, S.; Dörr, D.; Runeberg, P.; Lux, B.; Krauß, C.; Schäfer, B.; Kärger, L.
2025. Material Forming: ESAFORM 2025, 448–457, Materials Research Forum LLC. doi:10.21741/9781644903599-49
Significance of the material parameters within a three-dimensional solid-shell element for thermoforming simulation
MITSCH, J.; Schäfer, B.; Kärger, L.
2025. Material Forming: The 28th International ESAFORM Conference on Material Forming - ESAFORM 2025, Paestum, Italy, 7-9 May, 2025. Ed.: C. Pierpaolo, 363–372, Materials Research Forum LLC. doi:10.21741/9781644903599-40
2024
Journal Articles
Experimental analysis of the forming behavior of uni- and bidirectional non-crimp fabrics for different geometries
Schäfer, B.; Zheng, R.; Colmars, J.; Platzer, A.; Naouar, N.; Boisse, P.; Kärger, L.
2024. Composites Part B: Engineering, 287, 111765. doi:10.1016/j.compositesb.2024.111765
A hyperelastic approach for modeling the membrane behavior in finite element forming simulation of unidirectional non-crimp fabrics (UD-NCF)
Schäfer, B.; Dörr, D.; Zheng, R.; Naouar, N.; Kärger, L.
2024. Composites Part A: Applied Science and Manufacturing, 185, Art.-Nr.: 108359. doi:10.1016/j.compositesa.2024.108359
Mesoscopic finite element modeling of biaxial non-crimp fabric including representative stitch pattern
Zheng, R.; Naouar, N.; Colmars, J.; Platzer, A.; Schäfer, B.; Morestin, F.; Kärger, L.; Boisse, P.
2024. Composite Structures, 339, 118126. doi:10.1016/j.compstruct.2024.118126
Conference Papers
Influence of viscosity, binder activation, and loading rate on the membrane response of an infiltrated UD-NCF
Miranda Portela, R.; Schäfer, B.; Kärger, L.; Rocha de Faria, A.; Montesano, J.
2024. Material Forming: ESAFORM Toulouse, 2024 : the 27th International ESAFORM Conference on Material Forming -ESAFORM 2024- held in Toulouse, France, April 24-26, 2024, 494–502, Materials Research Forum LLC. doi:10.21741/9781644903131-55
Investigation of the friction behavior of uni- and bidirectional non-crimp fabrics
Schäfer, B.; Naouar, N.; Kärger, L.
2024. Material Forming: ESAFORM Toulouse 2024 : the 27th International ESAFORM Conference on Material Forming -ESAFORM 2024- held in Toulouse, France, April 24-26, 2024, Ed.: Araujo, Anna Carla; Korycki, Adrian; Olivier, Philippe, Schmidt, Fabrice, 540–548, Materials Research Forum LLC. doi:10.21741/9781644903131-60
Draping of biaxial non-crimp fabric on hemispherical shape
Zheng, R.; Naouar, N.; Schäfer, B.; Platzer, A.; Colmars, J.; Kärger, L.; Boisse, P.
2024. Material Forming: ESAFORM Toulouse 2024 : the 27th International ESAFORM Conference on Material Forming -ESAFORM 2024- held in Toulouse, France, April 24-26, 2024, Ed.: Araujo, Anna Carla; Korycki, Adrian; Olivier, Philippe, Schmidt, Fabrice, 623–630, Materials Research Forum LLC. doi:10.21741/9781644903131-69
Strain gradient calculation as a basis for localized roving slip prediction in macroscopic forming simulation of non-crimp fabrics
Wank, J. P.; Schäfer, B.; Mitsch, J.; Kärger, L.
2024. Material Forming: ESAFORM 2024, 467–476, Materials Research Forum LLC. doi:10.21741/9781644903131-52
Considering the viscoelastic material behavior in a solid-shell element for thermoforming simulation
Mitsch, J.; Schäfer, B.; Wank, J. P.; Kärger, L.
2024. Material Forming: ESAFORM 2024, 457–466, Materials Research Forum LLC. doi:10.21741/9781644903131-51
Presentations
Makroskopische Umformsimulation von unidirektionalen Kohlenstofffasergelegen: Hyperelastische Materialmodellierung und 3D-Solid-Shell-Ansatz
Schäfer, B.
2024, November 6. 10. Technologietag Leichtbau (2024), Stuttgart, Germany, November 6, 2024
Hyperelastic membrane approach for macroscopic forming simulations of unidirectional non-crimp fabrics (UD-NCF)
Schäfer, B.; Dörr, D.; Zheng, R.; Naouar, N.; Kärger, L.
2024, September 11. 15th TexComp : Coming back home (2024), Leuven, Belgium, September 11–13, 2024
2023
Journal Articles
Membrane behavior of uni- and bidirectional non-crimp fabrics in off-axis-tension tests
Schäfer, B.; Zheng, R.; Naouar, N.; Kärger, L.
2023. International Journal of Material Forming, 16 (6), Art.-Nr.: 68. doi:10.1007/s12289-023-01792-x
Conference Papers
Analysis of the in-plane shear behavior of biaxial non-crimp-fabric at mesoscopic scale
Zheng, R.; Schäfer, B.; Naouar, N.; Colmars, J.; Platzer, A.; Boisse, P.
2023. Proceedings of the 2023 International Conference on Composite Materials, Paper 209, Queen’s University Belfast
A unit-cell mesoscale modelling of biaxial non-crimp-fabric based on a hyperelastic approach
Zheng, R.; Schäfer, B.; Platzer, A.; Colmars, J.; Naim, N.; Boisse, P.
2023. Material Forming. Ed.: L. Madej, 285–292, Materials Research Forum LLC. doi:10.21741/9781644902479-31
Investigation of the compaction behavior of uni- and bidirectional non-crimp fabrics
Schäfer, B.; Zheng, R.; Philippe, B.; Kärger, L.
2023. Material Forming. Ed.: L. Madej, 331–338, Materials Research Forum LLC. doi:10.21741/9781644902479-36
2022
Journal Articles
Investigation of the Membrane Behavior of UD-NCF in Macroscopic Forming Simulations
Schäfer, B.; Haas, S.; Boisse, P.; Kärger, L.
2022. Key Engineering Materials, 926, 1413–1422. doi:10.4028/p-2977b4
2021
Conference Papers
Prediction of forming effects in UD-NCF by macroscopic forming simulation – Capabilities and limitations
Kärger, L.; Galkin, S.; Kunze, E.; Gude, M.; Schäfer, B.
2021. ESAFORM 2021 - 24th International Conference on Material Forming, ULiège Library. doi:10.25518/esaform21.355
Potential and challenges of a solid-shell element for the macroscopic forming simulation of engineering textiles
Schäfer, B.; Dörr, D.; Kärger, L.
2021. ESAFORM 2021 - 24th International Conference on Material Forming, ULiège Library. doi:10.25518/esaform21.883
2019
Journal Articles
Manufacturing uncertainties and resulting robustness of optimized patch positions on continuous-discontinuous fiber reinforced polymer structures
Fengler, B.; Schäferling, M.; Schäfer, B.; Bretz, L.; Lanza, G.; Häfner, B.; Hrymak, A.; Kärger, L.
2019. Hospital physician, 213, 47–57. doi:10.1016/j.compstruct.2019.01.063
2018
Presentations
Advanced Macroscopic Modelling Approaches for FE Composite Forming Simulation Using Abaqus
Dörr, D.; Poppe, C.; Zimmerling, C.; Krauß, C.; Schäfer, B.; Henning, F.; Kärger, L.
2018. SIMULIA Regional User Meeting (2018), Hanau, Germany, December 4, 2018
2010
PhD Theses
Electrohydrodynamic transport in compressible nanoporous packed beds. PhD dissertation
Schäfer, B.
2010. Karlsruher Institut für Technologie (KIT). doi:10.5445/IR/1000018857