Compression molding (SMC/LFT)

The simulation of the compression molding process of discontinuous reinforced polymer aims at describing the mold filling of a moving mold cavity.  We focus on the manufacturing process of long fiber reinforced thermoplastics (LFT) and sheet molding compound (SMC). In these simulations, the flow process is considered taking into account process parameters and material properties. As a result, the filling state, fiber orientation and process forces are predicted.

 

Research focus
  • Modeling anisotropic flow
  • Direct Bundle Simulation for a precise prediction of the fiber architecture
  • Direct simulation of fiber suspensions for parameterisation of macroscopic fiber suspensions
  • Process optimization
  • Warpage simulation

 

Research projects
Contact

M.Sc. Nils Meyer
Tel.: +49 721 608-45385
Email: nils.meyer∂kit.edu

 

M.Sc. Louis Schreyer
Tel.: +49 721 608-45380
Email: louis.schreyer∂kit.edu

 

Bild FAST-LBT
Compression molding simulation

Selected publications in the research field


Mesoscale simulation of the mold filling process of Sheet Molding Compound. PhD dissertation.
Meyer, N.
2021, October 15. Karlsruher Institut für Technologie (KIT). doi:10.5445/IR/1000138778
Modeling Short-Range Interactions in Concentrated Newtonian Fiber Bundle Suspensions.
Meyer, N.; Hrymak, A. N.; Kärger, L.
2021. International Polymer Processing, 36 (3), 255–263. doi:10.1515/ipp-2020-4051
Parameter Identification of Fiber Orientation Models Based on Direct Fiber Simulation with Smoothed Particle Hydrodynamics.
Meyer, N.; Saburow, O.; Hohberg, M.; Hrymak, A. N.; Henning, F.; Kärger, L.
2020. Journal of composites science, 4 (2), 77. doi:10.3390/jcs4020077
Direct Bundle Simulation approach for the compression molding process of Sheet Molding Compound.
Meyer, N.; Schöttl, L.; Bretz, L.; Hrymak, A. N.; Kärger, L.
2020. Composites / A, 132, Article: 105809. doi:10.1016/j.compositesa.2020.105809
A revisit of Jeffery‘s equation - modelling fiber suspensions with Smoothed Particle Hydrodynamics.
Meyer, N.; Saburow, O.; Hohberg, M.; Hrymak, A.; Henning, F.; Kärger, L.
2018, September 27. Materials Science and Engineering Congress (MSE 2018), Darmstadt, Germany, September 26–28, 2018
Virtual process chain of sheet molding compound: Development, validation and perspectives.
Görthofer, J.; Meyer, N.; Pallicity, T. D.; Schöttl, L.; Trauth, A.; Schemmann, M.; Hohberg, M.; Pinter, P.; Elsner, P.; Henning, F.; Hrymak, A.; Seelig, T.; Weidenmann, K.; Kärger, L.; Böhlke, T.
2019. Composites / B, 169, 133–147. doi:10.1016/j.compositesb.2019.04.001